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Executive Report:

Hilti maintains its initiative

EHN’s power tool specialist Phil Mist continues to be impressed by Hilti’s innovation, having given its latest launches a thorough hands-on assessment.

Hilti has earned a reputation for high quality throughout its range of rotary hammer drills, demolition hammers, and construction fixings. Not surprisingly, it has a programme of constant innovation and continuous product updates. Barely a month goes by without the company announcing a new initiative, and during almost every quarter throughout the year, it seems, a new power tool comes on to the UK market. This is great news for the manufacturer’s sales personnel, who constantly have something fresh to talk about. However, Hilti products are known to carry a premium sales tag,
so the company has to ensure that its tools continue to offer technological advancements, performance and reliability.

Recently, Hilti introduced the first models in an innovative range of rotary drilling and demolition hammers in the UK, incorporating features which should become cornerstones of its hammer range for the next few years. The line-up has now been augmented by two more models. The smaller tool, the TE 106, is a compact chiselling machine weighing just 3.6kg. Powered by a 700watt motor and having a single energy blow rating of only 2.5J, it punches well above its weight. Designed principally for repair work rather than demolition, the tool has a maximum blow rate of 4,010bpm and in tests it removed tiles and plaster, and chased concrete, with ease. It is easy to use, having a ‘D’ shaped rear handle with an in-built level of vibration reduction, a rubber-padded area at the front, and a large on/off switch with a lock-on facility. Hilti claims a tri-axial vibration rating of 7.9m/s2 for the TE 106 when chiselling (measured to EN60745-1:2006) and 10.5m/s2 when using the scaling adaptor (to EN5349), levels that are difficult to argue against following hands-on evaluation.

The SDS-Plus front end, designed for lightweight chisels and points, can be quickly changed to a needle adaptor for removing rust and paint, and for cleaning concrete. With an up-rated hammer mechanism and other internal improvements, Hilti claims that the tool can outlast competitors by a factor of up to three times.

Filling the gaps

A new demolition hammer in the 6kg class helps fill one of the gaps in Hilti’s range under this category. The TE 500-AVR has the same Active Vibration Reduction found in the considerably larger
TE 706-AVR, and has a decoupled rear handle that includes three high-tech elastomers to absorb much of the vibration, which is quoted as 10.1m/s2. The rear handle is also protected to prevent dust build-up around the on/off switch.

The TE 500-AVR is powered by a mighty 1,100watt universal motor, which operates at up to 3,180bpm and has a single energy blow rating of 7.5J. Weighing just 5.7kg, it can be used not only downwards, but also for breaking concrete in a horizontal position. The tool is said to offer an improvement of 40% in performance over previous models, effectively doubling the amount of concrete that can be broken before reaching the HAV exposure limit value (ELV). Constant speed electronics also boost performance.

A 360° front handle and a large rear handle with a simple lock-on switch enhance operator comfort and give total control over the machine, even under extreme load. With service intervals set at 100 hours, the TE 500-AVR is said to offer an increase of 20% in reliability. A service light illuminates when maintenance is necessary, and the tool eventually shuts itself down if this is not carried out. During servicing, the elastomers should be changed to maintain low vibration levels. In comparative breaking tests against several competitive machines, the TE 500-AVR came second only to the
TE 706-AVR. The tool also demonstrated low vibration levels and an excellent power-to-weight ratio.

The TE 500-AVR has a two-position rotating knob on the left hand side, with one position enabling the chisel to be set in the required direction, while the other is a hammer-only setting. The front
SDS-Max tool holder is straightforward, with a simple pull-back collar, and the chisel or point can be easily pushed home.

The machine has a double seal around the ram and fewer working parts in the hammering area, together with an oil-lubricated front end. The hammer section is isolated from the gearbox and this, together with the robustness of other components, reduces wear at the front end. A large fan cools the motor during prolonged use. Whilst the TE 500-AVR looks similar to the established TE 40-AVR, its major distinguishing features include a different chuck mechanism, a lock-on switch and the inclusion of separate gear and hammer mechanism compartments. Hilti’s theft protection system (TPS) is also incorporated, which the customer can choose to activate or not.

Both the TE 500-AVR and TE 106 tools are covered by the manufacturer’s warranty, lifetime service and cost repair limit schemes.The advanced features in these two machines provide superb value for money, with high levels of performance, low vibration emissions and extended service intervals. They certainly maintain Hilti’s reputation for innovation, quality and performance.

T 0161 886 1000
W www.hilti.co.uk

Executive Hire NewsArchivesSeptember 2007Executive Report › Hilti maintains its initiative

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